The End of an Era
It is with some hesitation and a great degree of uncertainty that I interrupt the usual flow of news to bring you this official announcement of the end of an era. While we were blessed to have a workspace on the same property for several years, the recent kajiba project came to a close much…
Island Forge: An Inside Look at Earthen Walls
An interesting opportunity to study the internal workings of tsuchikabe wall construction as the island kajiba series of photo essays comes to a conclusion, documenting the preparation, construction, and set up of a simple swordsmith style kajiba (鍛冶場, forge building) from the ground up. The main inspiration for aesthetic, form, and technique is the humble…
Island Forge: Kajiba Clean Up
Some views of the building in its tidiest state ever as the island kajiba series of photo essays comes to a conclusion, documenting the preparation, construction, and set up of a simple swordsmith style kajiba (鍛冶場, forge building) from the ground up. The main inspiration for aesthetic, form, and technique is the humble utilitarian Japanese…
Photo Essay: Final Forging Day
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to document the final forging session. In this installment of the series, using the mukozuchi hammer to perform wakashinobe in preparation for forging sunobe. Photographed and edited by Jordan Wende Interior Views Heating a reclaimed steel billet in the charcoal forge.…
Photo Essay: Forge Visit
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to document a visit by Tim of Reforged Ironworks during the time he was helping clean up the forge. In this installment of the series, views of the forge and environs while using the mukozuchi sledge hammers. Photographed and edited by…
Photo Essay: Forging a Knife
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to document the atmosphere and some of the work going on. In this installment of the series, forging a small outdoor knife from an antique carriage spring. Photographed and edited by Jordan Wende Wakashinobe – Lengthening the Billet Rough drawing out…
Photo Essay: In the Forge
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to document the atmosphere and some of the work going on. In this installment of the series, scenes of working at the charcoal forge and anvil. Photographed and edited by Jordan Wende Interior Views At the charcoal forge Operating the fuigo…
Photo Essay: Teaching & Instruction
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to listen, learn, and document the atmosphere and some of the work going on. In this installment of the series, candid shots of teaching and instruction along with notes on some of the topics covered in this session. Photographed and edited…
Photo Essay: Views of the Kajiba
Talented Vancouver Island photographer Jordan Wende stopped in at the Island Forge in mid-July to document the atmosphere and some of the work going on. In this installment of the series, several views of the forge, tools, and building. Photographed and edited by Jordan Wende Interior Views Tezuchi hand hammer on the anvil and mukozuchi…
Island Forge: Kajiba Kanagu
An overview of kanagu (hardware), both made and found, to add to the island kajiba series of photo essays, documenting the preparation, construction, and set up of a simple swordsmith style kajiba (鍛冶場, forge building) from the ground up. The main inspiration for aesthetic, form, and technique is the humble utilitarian Japanese inaka naya (納屋)…
Preparing and Loading the Charcoal Kiln
The first fire is relatively small and is intended to dry out some of the moisture in the clay/earth around the kiln remaining after construction and before winter. After cooling and cleaning it out, a “floor” is created above the steel floor slats using thin boards and brown charcoal from previous charcoal runs. Then the…
Charcoal Kiln V.4.0
As part of the island kajiba project, reclaimed and natural materials were used to construct a larger traditional style charcoal making kiln. The basic concept is a simple chamber with a door on one end and a chimney on the other, insulated and sealed by being buried in clay/soil, and roofed to keep off the…
SOTW #21 – First Lighting of the Forge
First lighting of the newly rebuilt charcoal forge in the island kajiba. The first operation was to heat a tanto tang for stamping. Because it had already undergone yaki-ire, the blade had to be kept cool during heating to protect the temper. watch extended version | island forge kajiba project
Island Forge: Part 7 – Kajiba Tour
This series of photo essays will document the preparation, construction, and set up of a simple swordsmith style kajiba (鍛冶場, forge building) from the ground up. The main inspiration for aesthetic, form, and technique is the humble Japanese inaka naya (納屋) style of a century ago. Swordsmith Forge The centerpiece of the kajiba is the…
Installing the Higuchi (tuyere)
Installing/repairing the higuchi (tuyere), the point where the air enters the forge and temperatures are very high. In this case the fire clay to form the tuyere and fit it to the brick construction Japanese swordsmith forge is a traditional brasque recipe consisting of 6:2 charcoal powder/fines to natural clay, mixed with just enough water…