Circumstances in 2020 and 2021 provided more time to participate in forging onsite at the museum, and in 2022 I was able to contribute in the capacity of a dedicated artist-in-residence. Regular Saturday forging from April until October along with several mid-week sessions allowed more visitors to experience this particular specialty of metalworking.
The weather this year provided a much longer forging season than usual, giving more opportunity for visitors to observe traditional knifemaking work during the summer. And for the first time ever, part of the forge was temporarily converted into a shiageba (finishing area) for carving handles and scabbards for the knives forged earlier in the year as well as demonstrating some classical sword polishing.
Thank you to “the museum ladies” for daily support, encouragement, and assistance making the project a success, Teppoishi~san for helping with the togi-dai, and thank you to all who have stopped to watch and express interest in the work, the portfolio book, and the website.
Interpretive signage supporting the blacksmith shop and crafters-in-residence program.
Schedule
Tentative current schedule is Saturdays from about 11am to 4pm plus a day or two extra per week in the high season. Forging blades will be from April–July, carving handles and scabbards from August–September. The bonus round will be making mountings and polishing blades in October. With the cold season arriving in November (and the water buckets freezing over) things will pause until spring weather allows occasional Saturday forging to resume.
Map of the museum grounds, forge is located near the main entrance between the tractor shed and firehall.
The Forge
Constructed over winter 2016, this is the only full-sized traditional swordsmith forge in western Canada.
A view of the various tools used for knifemaking in the traditional forge area.
Lighting the charcoal knifemaking forge.
The hnd powered fuigo (box bellows) provide air to the fire.
Working at the forge to shape a kotanto blade.
Drying the clay in preparation for yaki-ire (hardening the blade).
The forge after a day of working on a classical tanto style blade.
Classical tanto style blade resting on the anvil after yaki-ire (hardening the edge).
The western side of the smithy converted into a temporary carving area for making handles and scabbards.
Carving a handle profile with a small kiridashi knife forged from a file.
Using a kanna (handplane) to prepare a saya (scabbard) for shaping.
Texturing the outside rim of a copper tsuba (handguard) using a small hammer.
Using a nomi (chisel) to remove waste material from a tsuka (handle) block before planing.
A view of the display and shiageba workspace configured for the Railway Days event.
Traditional togi-dai (sword polishing platform) demonstration of polishing techniques.
Waterstones from Japan, used for polishing antique and classical style swords.
Finished Works
The first kura forest kotanto forged from an antique carriage spring and mounted with edo period sword parts.
A full sized forest tanto forged from an antique chisel and mounted with edo period sword parts.
A sculpture study of a classical yoroidoshi (armour piercing) tanto hand forged from antique wrought iron rail plate.
A kura field kotanto forged from an antique plowshare and mounted with edo period sword fittings.
A kominka field kotanto forged from an old file and lacquered with traditional tree-source urushi.
A mountain kotanto forged from part of a century-old mining car rail during a visit from some young students of craft, handle carved from local 70 year old pear tree.
A fusion style takedown knife forged from an old file and scrap copper, handle carved from sapele wood.
A fusion style takedown bowie forged from scrap steel and copper, handle carved from reclaimed teak wood.
A mountain kotanto forged from reclaimed file steel and brass door plate, handle carved from Magnolia and lacquered with traditional tree-source urushi.
A forest kotanto forged from reclaimed file steel with forge welded iron guard, handle carved from Magnolia and lacquered with traditional tree-source urushi.
A mountain kotanto forged from reclaimed file steel, mounted with reclaimed sword parts and lacquered with traditional tree-source urushi.
A field kotanto forged from reclaimed cultivator steel, mounted with edo period antique parts, handle carved from Magnolia and lacquered with traditional tree-source urushi.