…a.k.a.: the *even* quieter edition. The final stages of finishing the aikuchi tanto. This is a collection of clips documenting the steps and sounds involved at most every stage of the process of hand lacquering a traditional aikuchi tanto mount made from reclaimed driftwood. Several of the layers have been omitted from the video when they were exact repeats of the previous ones. The process spanned a month and a half including curing and drying time in between each step. Each layer is allowed to cure in a warm, humid box for two to three days and then polished with charcoal and water before the next is applied.
Urushi is traditional Japanese lacquer made from the sap of a specific tree. The natural colour is a milky brown that oxidizes to deep chocolate and the black colour is created through a reaction with red iron oxide. The lighting was not optimal for several of the steps here, but at least the general process is demonstrated.
Read more about the process of making this work on the photo essay page and watch the blade edition of sounds of the workshop here.
…Sounds of the woodshop, that is…a.k.a.: the quiet edition. Sit back and chill to the sounds of sharp blades and smooth wood. This is a collection of clips documenting the steps and sounds involved at most every stage of the process of hand making a traditional aikuchi tanto mount from reclaimed driftwood. The project began as a large piece of Nootka Cypress driftwood and is worked entirely by hand through each step, employing tools and techniques as they would have been used centuries ago when this style of knife was developed in Japan.
The blade is made from century-old shear steel from a horse drawn carriage spring and based on design elements of the 13th century Aizu Shintogo tanto. Read more about the process of making this work on the photo essay page and watch the blade edition of sounds of the workshop here. The next step will be to finish the surface with natural urushi lacquer.
Habaki is a non-ferrous collar for the blade that strengthens the base of the tang and holds the blade tightly in the scabbard. Often made of copper, it is composed of a large jacket and a small wedge that are forged and… Continue reading
A quick clip of the final assembly of the Tsukimi Tanto. All parts of traditionally constructed tanto and koshirae fit together tightly and the assembly is locked together with a single bamboo peg. Each part fits only one way, even the bamboo peg has a specific alignment for maximum strength. Tsukimi means “moon watching” (in the autumn).
View the finished work: islandblacksmith.ca/2014/09/tsukimi-tanto/
See the process of making this piece: islandblacksmith.ca/process/making-the-tsukimi-tanto/
Just for fun! This is a collection of clips documenting the sounds involved at each stage of the process of making a traditional tanto blade from reclaimed steel. A little slower the second time in case you missed anything in the intro!
The blade is based on design elements of the 13th century Aizu Shintogo tanto.
Until it survives the hardening process, a tanto is only a piece of steel, not yet a blade…read more about this transformational stage: Yaki-Ire (Clay Tempering)
The geometry of a tanto blade is simpler to describe than the tang, though it has more subtleties and nuances. The three main characteristics I want to focus on are tip shape, spine thickness, and bevel geometry. While kata document the profile… Continue reading
The geometry of the nakago (tang) is very important as the assembly of the knife hinges on the correct form and construction of the tang. Viewed from the spine, the thickest part of the blade is at the machi (notches) and there… Continue reading
Full Length Version
**The heating time has been edited out and some of the tang work is missing due to battery issues.
The blade shape is based on the Aizu Shintogo kata: islandblacksmith.ca/2014/04/aizu-shintogo-kunimitsu-tanto-kata/
Making the most of the fire, hammer, and anvil to prepare the steel to be refined and smoothed…read more about this foundational stage: Tanto Blade (Forging)
In a sentence, thermal cycling, or normalizing, is the metallurgical technique of reducing visible grain size by repeated cycling of steel from near its critical temperature to ambient temperature. Several years ago I wondered how traditional Japanese smiths were able to produce… Continue reading
A kata is a pattern or form used for study or reference when creating an utsushi blade. The exercise of accurately making kata based on the work of historical smiths is an excellent way to train the eyes, mind, and body to… Continue reading