Process: Carving the Tsuka & Saya – Aikuchi Tanto Koshirae

In this video the tsuka is carved first, starting with the fuchi end and then the kashira area, carving the profile outlines and then removing the material in between before carving the final shape and sculpting the details. The saya is next, first dimensioning the blank is to approximate size and then profiling the koiguchi and then the kojiri, removing the material and carving as close as possible to the final shape using kanna and kiridashi. Finally any remaining high points in the curves are smoothed with a fine rasp. carving the inside | making the fittings | final work

Process: Carving the Inside – Aikuchi Tanto Koshirae

In this video the tsuka is carved first, starting with the omote side and then the ura, carving each half from the mune to the ha. The saya is next, starting with the omote and then the ura, each half beginning with the fitting of the blade (from the mune towards the ha) and then the fitting of the habaki area (koiguchi). Finally the halves are glued together with rice paste glue, wrapped with leather cord, and wedged tightly to dry overnight. The first half is almost real time, the repeat steps edited out during the second half. The wood is hounoki, carve carefully and check often! carving the outside | making the fittings | final work

Sounds of the Workshop: Tanto Overview

The tools are simple and few, but the work is long and hard. A collection of clips documenting the steps and sounds involved at many stages of the process of crafting charcoal forged classical tanto and mountings from reclaimed materials. Footage from several recent projects is included, some extended and some previously unreleased, some from Japan and some from Canada, photos of the finished aikuchi tanto appears at the end of the video.

Touzai Tanto

Touzai (東西) can be literally translated “East West” and carries the idea of spanning across distance or covering and including everywhere. There is also a saying, “kokontouzai” (古今東西) which means for all time and all places, literally “old, now, East, West”. This… Continue reading