Vancouver-based Japanese NikkeiTV stopped in at the museum forge on their central Vancouver Island tour. Thank you to Kaeko~san and Tag~san for your visit and interest in traditional swordsmithing! Original airing date was June 5, 2022.
See more photos of the finished knives here. Watch more forge visits and interviews here.
This blade was forged and underwent yaki-ire at the museum forge. It began as a pre-1960s (integral) cultivator tine used by a farmer a generation or more ago. It is a sunnobi (overlength) tanto in the forest pattern, charcoal-forged and water quenched… Continue reading
Craftsmen often create custom mameganna (small “bean” plane) for small wood projects requiring a custom radius or access to tight spaces. In this case a large post kanna was made from a section of industrial paper cutting blade as part of a… Continue reading
This blade was forged and underwent yaki-ire at the museum forge. It began as a pre-1960s (integral) cultivator tine used by a farmer a generation or more ago. It is a kotanto in the mountain pattern, charcoal-forged and water quenched with clay,… Continue reading
The core of this project is a charcoal-forged blade, water quenched with clay and sharpened with waterstones, an outdoor style knife that has the foundation of the Japanese sword. The hamidashi mounting is in the rustic kura style and includes antique fittings… Continue reading
Itten (一転, “eat..ten”) means a turning point or turn of events, as in a story or set of circumstances. It carries the idea of a sudden or unexpected shift, return, or change, and often means a complete turn around, in skateboard terminology… Continue reading
A rare opportunity to compare the inside and outside geometry of a finished handle core. Historically an old tsuka would be split open for repair or adjustment or even re-purposing for a new blade, however a newly crafted tsuka is always glued… Continue reading
The core of this project is a charcoal-forged blade, water quenched with clay and sharpened with waterstones, an outdoor knife that has the foundation of the Japanese sword. The aikuchi mounting is in the rustic kura style and includes antique fittings from… Continue reading
The forging of this blade was documented both in photography and video by Jordan Wende. The wakishinobe stage of lengthening and preparing the sunobe were done on the last day of forging at the island kajiba, and the hizukuri was finished and yaki-ire performed at the museum forge.
See the photo essay of the wakashinobe and sunobe stages and photos of the finished work.
Nagatsuki (長月, pronounced “nah-gah-tsoo-key”) translates literally as “long moon”. In the ancient calendar it is a poetic name for the time around late September, possibly abbreviated from yonagatsuki meaning “night of the long moon”, or “month of the long night” depending on… Continue reading
During the hardening process the clay layer causes a split second difference in cooling time which creates two different hardness areas in the same piece of steel. The edge cools faster and forms a very hard steel structure called martensite while the body cools slower and forms a very tough steel structure made of ferrite and pearlite. The boundary between these two areas is called hamon and is commonly seen as a frosted line down the length of a polished sword blade.
more about the process of yaki-ire
First lighting of the newly rebuilt charcoal forge in the island kajiba followed by stamping the tang and then hand forging and filing a classical tanto style habaki, silver soldered in the charcoal forge and closely based on an antique Edo period habaki. An utsushi (写) is a closely based study of another work for the purposes of professional development. Polishing and patinating will be done after the saya has been carved. information about the machigane | habaki making process