Charcoal Kiln V.4.0

As part of the island kajiba project, reclaimed and natural materials were used to construct a larger traditional style charcoal making kiln. The basic concept is a simple chamber with a door on one end and a chimney on the other, insulated… Continue reading →

SOTW #21 – First Lighting of the Forge

First lighting of the newly rebuilt charcoal forge in the island kajiba. The first operation was to heat a tanto tang for stamping. Because it had already undergone yaki-ire, the blade had to be kept cool during heating to protect the temper. watch extended version | island forge kajiba project

Making Tanto Kata

A kata is a pattern or form used for study or for reference when creating an utsushi blade. The exercise of accurately making kata based on the work of historical smiths is an excellent way to train the eyes, mind, and body… Continue reading →

Island Forge: Part 7 – Kajiba Tour

This series of photo essays will document the preparation, construction, and set up of a simple swordsmith style kajiba (鍛冶場, forge building) from the ground up. The main inspiration for aesthetic, form, and technique is the humble Japanese inaka naya (納屋) style… Continue reading →

Installing the Higuchi (tuyere)

Installing/repairing the higuchi (tuyere), the point where the air enters the forge and temperatures are very high. In this case the fire clay to form the tuyere and fit it to the brick construction Japanese swordsmith forge is a traditional brasque recipe consisting of 6:2 charcoal powder/fines to natural clay, mixed with just enough water to stick together well. The forge must be allowed to dry fully before lighting or steam will crack the clay. see more of the island forge kajiba project

Island Forge: Part 6 – Interior Walls & Shutters

Can we just take a moment?

Let’s just take a moment, shall we? Take it. Taken. Done. Sights and sounds featuring stones, moss, rain, bamboo, birds, cypress, and a frog. This area was a muddy thistle patch three days ago.
more of the island forge kajiba project

Island Forge: Part 5 – Tsuchikabe

Island Forge: Part 4 – Yakisugi

Crossed Heart Forge

Charcoal forged classical tanto & fusion style takedown knives crafted by hand from reclaimed steel and natural materials using traditional techniques.

Category Archives: Blacksmith Shop